We design and manufacture bespoke Fan Coil Unit (FCU) Covers for commercial or residential projects. We collaborate with designers and architects, as well as the building, heating and ventilation trades to deliver a project that truly captures your clients’ vision. You may require modest and functional FCU Covers, or a more luxurious design. Whatever the requirement, we’ll help you meet your brief and your budget.

Your project may be contemporary and rustic, or classic and traditional. Whatever your requirements, we will design and create the perfect Fan Coil Unit Covers to suit your vision and ambiance. Our FCU Covers provide a unified and unique design for commercial offices, hotels, restaurants and retail outlets. We design our covers to fit in perfectly with the aesthetics of the end space.

Each building and project is unique. Our design team will conduct site visits to accurately measure and plan out the working space to ensure a perfect fit during installation. We’ll be your guide on the project, working with you. We’re always on-hand to answer any questions that you or your client may have throughout the build and installation process.

Our covers are designed to align with your clients’ brand, requiremenets and vision. We work with high quality materials and finishes, and our skilled team will conduct site visits to measure entry points and the installation space to ensure snag-free installation.

ABOUT THE PRODUCT

Fan Coil Unit Covers are not only aesthetically pleasing, but they are also well-designed and unobtrusive. Qualities of FCU Covers :

• Reduced noise levels
• Anti-vibration
• Unobtrusive or concealed design
• The correct airflow safety features
• Easy access for maintenance of the unit
• A bespoke or standard design as per your needs

We can design any shape, size, colour or style of FCU Cover to suit the architecture, specification, building and brand. We predominantly work alongside architects, designers, construction and building companies, heating and ventilation suppliers and installers, and other associated trades.

OUR PROCESS

As we design and manufacture in-house, we can produce your FCU Covers to the exact specification of your project and space. We work alongside you, any partner designers, architects, HVAC installers, and your client to ensure complete satisfaction with the final design and production. This includes a site visit, conceptual drawings and a prototype of your FCU Cover that both you and your client can approve before we start manufacture.

DISCOVER OUR PRODUCTION PROCESS

Manufacturing fan coil unit covers involves several steps, from design and material selection to fabrication and finishing. Below is a general overview of the process:

1. DESIGN AND SPECIFICATIONS:

• Design Phase:
  • Develop detailed drawings and specifications for the fan coil unit covers. This includes dimensions, material specifications, perforations for airflow, and any other specific features required.

2. MATERIAL SELECTION:

• Metal Choice:
  • Select an appropriate metal for the fan coil unit covers. Commonly used metals include galvanized steel, stainless steel, or aluminum, depending on factors like durability, corrosion resistance, and cost.

3. CUTTING AND SHAPING:

• Sheet Metal Cutting:
  • Cut the selected metal sheets to the required dimensions using industrial cutting tools such as shears or CNC plasma/laser cutting machines.
• Forming and Bending:
  • Use press brakes and other forming equipment to bend the metal sheets into the desired shape. This includes creating folds, edges, and contours to match the design.

4. PERFORATION AND VENTILATION:

• Perforation Process:
  • If the design includes perforations for airflow, use specialized machinery or punching tools to create precise perforations in the metal. This is crucial for maintaining proper ventilation for the fan coil unit.

5. WELDING AND ASSEMBLY:

• Welding:
  • If the design requires multiple pieces to be assembled, use welding techniques to join the components securely. This includes spot welding, MIG welding, or TIG welding, depending on the material and design.
• Assembly:
  • Assemble various components, ensuring that they fit together seamlessly and align with the specified dimensions.

6. SURFACE TREATMENT:

• Surface Preparation:
  • Prepare the metal surface for finishing by cleaning and, if necessary, applying chemical treatments for corrosion resistance.
• Finishing:
  • Apply a protective finish, which may include powder coating, painting, or other coatings based on aesthetic and functional requirements.

7. QUALITY CONTROL:

• Inspection:
  • Conduct thorough inspections at various stages of the manufacturing process to ensure that dimensions, tolerances, and finishes meet the specified standards.

8. PACKAGING AND SHIPPING:

• Packaging:
  • Package the fan coil unit covers securely to prevent damage during transportation. This may involve using protective materials and crates.
• Shipping:
  • Arrange for transportation to deliver the manufactured fan coil unit covers to the specified destination.

9. INSTALLATION:

• On-Site Installation:
  • On-site installation of the fan coil unit covers involves fitting them securely onto the fan coil units, ensuring proper alignment and ventilation.

10. DOCUMENTATION AND COMPLIANCE:

• Documentation:
  • Maintain detailed records of the manufacturing process, including quality control checks, material specifications, and any relevant certifications.
• Compliance:
  • Ensure that the manufacturing process adheres to industry standards, safety regulations, and customer specifications.

It’s important to note that the specific steps may vary based on the complexity of the design, the chosen materials, and the intended use of the fan coil unit covers. Manufacturers often tailor the process to meet the unique requirements of their clients and the HVAC systems they are serving.